STANDARD OPERATING PROCEDURE
What you’ll learn

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Remodeling Demo and Site Protection
Why?
Because the only thing that’s better than the quality we deliver is the experience that a client and their friends and family are given.
Objective:
To ensure the safety, cleanliness, and efficient operation during a remodel project and protect the site throughout the process.
1. Preparation
Planning and Scheduling:
Pre-Build meeting should inform demo phase and site protection plan through investigation, questions, egress and review of schedule.
Confirm the demo area and scope of work.
Site Inspection - Pre Build Meeting:
Conduct a thorough inspection of the project area.
Identify and document and upload to Houzz project file existing damages or potential hazards.
Document areas needing protection (dust walls, floor covering, temp vs. semi permanent.)
Ensure all applicable utilities (water, gas, electricity) can be safely shut off.
Communication:
Inform all relevant personnel (e.g., staff, sub-contractors, client) about the demo schedule and procedures.
Post ‘DEMO TIME’ signage at every entrance to project area.
2. Site Protection
Personal Protective Equipment (PPE):
Ensure all workers wear appropriate PPE (hearing protection, safety glasses, gloves, appropriate footwear, etc.).
Provide additional PPE as necessary (respirators, etc.).
Containment:
Set up dust barriers using plastic sheeting, zip poles, zipper or magnet doors and green tape for walls and ceilings, yellow/orange to existing floors or green tape to subfloor or framing lumber to contain dust and debris.
Seal off HVAC vents to prevent dust from spreading.
Floor Protection:
Lay down floor protection materials in high-traffic areas.(e.g., Ram-board or stair armor for drop protection, Sticky fabric and/or hardboard for walkways), and drop cloths in temporary locations.
Use non-slip mats where necessary.
Furniture, countertop and Appliance Protection:
Cover and secure all furniture, appliances and countertops (if applicable) with protective plastic or moving blankets.
Relocate movable items to a safe area if possible.
3. Project Demo Procedures
Utility Shutoff:
Safely shut off all utilities pertaining to the project area (gas, water, electricity) before beginning the demo.
Communicate to the other team members what is shut off.
Verify that all utilities are off and there is no residual water, gas or electricity.
Removal of Appliances and Fixtures (if applicable):
Carefully disconnect and remove appropriate appliances (stove, refrigerator, dishwasher, etc.).
Remove all fixtures (sink, faucet, lighting, etc.) and store them safely if they are to be reused or relocated.
Cabinetry and Countertop Removal (if applicable):
Dismantle cabinets and countertops, starting from the top and working downwards.
Use appropriate tools to minimize damage to walls and adjacent areas.
Debris Management:
Continuously remove debris from the site to maintain a clean and safe working environment.
Manage the dumpster effectively by loading it in an optimum way (think Tetris!)
4. Post-Demo Procedures
Site Clean-Up:
Thoroughly clean the demo area, removing all dust, debris, and protective materials (if they are to be re-done for the remainder of the project)
Use rolling magnet in project area, and path to dumpster as well as around dumpster.
Conduct a final sweep of the floor.
Change signage to ‘Pardon our Progress’ at every entrance area of the project.
Inspection and Documentation:
Conduct a final inspection to ensure all demo work is completed and the site is clean.
Document the progress and condition of the site with photos and notes in the Daily Log on Houzz.
Utility Restoration:
Safely restore all utilities (gas, water, electricity) and ensure they are functioning properly.
Test all reconnected appliances and fixtures.
Client Walkthrough:
Conduct a walkthrough with the client to review the completed demo work.
Address any questions or concerns from the client.
Advise the client that anyone entering the project site should be wearing shoes for safety.
5. Safety Considerations:
• Always follow OSHA guidelines and local regulations.
• Ensure all workers are trained and aware of emergency procedures.
• Keep a first aid kit and fire extinguisher readily available on-site on door of trailer.
• Ensure Client, family and pets are clear of project site throughout the demo process.
Last Updated: 4/25/2025
Prepping, Hanging, & Finishing
Drywall to a Level 4 Finish
Why?
Because the only thing that’s better than the quality we deliver is the experience that a client and their friends and family are given.
Objective:
The purpose of this SOP is to provide detailed, step-by-step instructions for prepping, hanging, and finishing drywall to a Level 4 finish using best practices and the newest technologies and techniques.
1. Safety Precautions
Wear appropriate personal protective equipment (PPE) such as gloves, safety glasses, and dust masks.
Ensure proper ventilation in the work area.
Use ladders and scaffolding safely.
Be aware of electrical wiring and plumbing behind walls.
2. Tools and Materials
Tools:
Utility knife and blades
T-square
Tape measure
Drywall saw
Cordless drill or screw gun
Drywall lift
Mud pans
Taping knives (4", 6", 10", 12")
Corner tools
Sanding pole with dust collection system
Joint compound mixer
Materials:
Drywall sheets (1/2" or 5/8" thickness)
Drywall screws (1 ⅝” or 1 ¾”)
Joint tape (paper and FibaFuse)
Joint compound (ProForm Multi-use and ProForm Lite Blue)
Inside & outside Corner beads (Straight-flex mid-flex corner bead)
Sanding sponges and sand paper
3. Procedures
Prepping the Area
Inspect the Area:
Check walls and ceilings for any obstructions or issues.
Ensure framing is properly spaced (16" or 24" on center) and straight .
Add blocking where necessary
Plane large bows out of walls if necessary
Shim existing bows out of walls if necessary
Install Insulation and Vapor Barriers:
Install insulation between studs if required.
Mark Stud Locations:
Use a stud finder or visual inspection to mark stud locations on the floor and ceiling for easy reference when hanging drywall.
Hanging Drywall
Measure and Cut Drywall:
Measure the wall or ceiling dimensions.
Cut drywall sheets to size using a utility knife and T-square.
Install Drywall on Ceilings:
Use ⅝” drywall on ceilings.
Use a drywall lift to position the sheet against the ceiling.
Secure the drywall with screws every 12" along the framing.
Install Drywall on Walls:
Use ½” drywall on walls (moisture resistant in wet environments - bathrooms and basements)
Secure the drywall with screws every 16" along the studs.
Cut Openings:
Measure and cut out openings for electrical outlets, switches, and fixtures using a drywall saw or zip tool.
Finishing Drywall to Level 4
Taping Joints:
Apply a thin layer of joint compound over seams.
Embed joint tape in the compound, smoothing it out with a taping knife.
First Coat:
Apply a layer of joint compound over taped seams and screw heads using a 6" knife.
Let it dry completely.
Second Coat:
Apply a wider layer of joint compound using a 10" knife, feathering the edges.
Let it dry completely and then sand lightly or scrape high edges with knife.
Third Coat:
Apply a final coat using a 12" knife, ensuring a smooth, even finish.
Sand the surface once dry using a sanding pole with dust collection to minimize dust.
Finishing Touches:
Inspect the surface for imperfections.
Apply touch-up compound where necessary and sand smooth.
4. Quality Control
Conduct a final inspection to ensure all surfaces are smooth and free of defects.
Verify that all screw heads are covered and seams are invisible.
Utilize a strong light, shining it across the surface and inspecting for shadows and imperfections.
Ensure the finish meets the Level 4 standard.
Last Updated: 4/25/2025
Residential Wiring of Electrical
Outlets, Switches, and Lights
Objective:
To ensure the safe, efficient, and code-compliant installation of electrical outlets, switches, and lights in residential settings.
1. Preparation
Planning and Permits:
Review electrical plans and blueprints.
Obtain necessary permits and approvals.
Schedule inspections as required by local codes.
Tools and Materials:
Gather all necessary tools (e.g., wire strippers, voltage tester, screwdrivers, pliers, drill, etc.).
Prepare materials (e.g., electrical boxes, outlets, switches, lights, wire nuts, electrical tape, Romex wire, conduit if needed, etc.).
Safety Precautions:
Ensure all workers wear appropriate PPE (safety glasses, gloves, etc.).
Ensure the power is shut off at the main breaker before starting any work.
2. Electrical Outlet Installation
Positioning and Mounting Boxes:
Determine the locations for outlets according to the electrical plan and local code requirements.
Mount electrical boxes securely to studs or wall surfaces.
Running Wiring:
Measure and cut the appropriate length of Romex wire.
• Run the wire from the main service panel to each outlet box, securing it with wire staples.
Connecting Outlets:
Strip the wire insulation carefully.
Connect the black (hot) wire to the brass screw, the white (neutral) wire to the silver screw, and the bare copper (ground) wire to the green screw or grounding clip.
Ensure all connections are tight, secure and wrapped in electrical tape.
Testing and Securing:
Use a voltage tester to ensure there is no power in the circuit.
Carefully push the wired outlet into the box and secure it with screws.
Install the cover plate and label the circuit.
3. Switch Installation
Positioning and Mounting Boxes:
Determine the locations for outlets according to the electrical plan and local code requirements.
Mount electrical boxes securely to studs or wall surfaces.
Running Wiring:
Run Romex wire from the main service panel to the switch box, and from the switch box to the fixture or outlet it controls.
Connecting Switches:
Strip the wire insulation.
For single-pole switches, connect the hot wire to one terminal and the load wire to the other terminal.
Connect the ground wire to the green screw.
For three-way switches, follow the wiring diagram to connect the travelers, common, and ground wires.
Testing and Securing:
Test for power with a voltage tester.
Secure the switch in the box and install the cover plate.
Label the switch if necessary.
4. Light Fixture Installation
Positioning and Mounting Boxes:
Determine the locations for light fixtures.
Securely mount electrical boxes to the ceiling or wall.
Connecting Light Fixtures:
Strip the wire insulation.
Connect the black (hot) wire to the fixture's black wire, the white (neutral) wire to the fixture's white wire, and the ground wire to the fixture's ground screw or wire.
Use wire nuts to secure all connections and wrap with electrical tape.
Mounting and Testing:
Secure the light fixture to the box as per the manufacturer's instructions.
Install bulbs and test the fixture for proper operation.
Install the fixture cover.
5. Post-Installation Procedures
Final Inspection:
Conduct a thorough inspection of all installations to ensure compliance with electrical codes.
Check all connections for tightness and proper wiring.
Testing:
Turn on the main breaker and test each outlet, switch, and light fixture for proper operation.
Use a circuit tester to check for correct wiring.
Cleanup:
Clean up the work area, removing all debris, wire clippings, and tools.
Ensure all electrical boxes are properly covered and secured.
Documentation:
Document the completed work, noting any issues or deviations from the plan.
Prepare for any required inspections by local authorities.
Safety Considerations:
Always follow OSHA guidelines and local electrical codes.
Ensure all workers are trained and aware of emergency procedures.
Keep a first aid kit readily available on-site.
Last Updated: 4/25/2025
Paint Preparation and
Application Introduction
Introduction:
This SOP outlines the process for paint preparation and application using Sherwin-Williams products and incorporates best practices from MT Copeland trainings. Adherence to these guidelines ensures high-quality finishes, durability, and safety.
1. Safety Precautions
Personal Protective Equipment (PPE):
Wear safety goggles, gloves, and masks.
Use appropriate respirators in poorly ventilated areas.
Ensure proper ventilation to avoid inhalation of fumes.
Work Area Preparation:
Remove or cover furniture and fixtures.
Use drop cloths to protect floors and other surfaces.
Ensure adequate lighting in the work area.
2. Surface Preparation
Inspection:
Inspect the surface for cracks, holes, and imperfections.
Check for moisture and mold; address these issues before proceeding.
Cleaning:
Clean the surface to remove dirt, grease, and grime.
Use appropriate cleaners (e.g., TSP for heavy-duty cleaning).
Sanding:
Sand the surface to create a smooth, even texture.
Use different grits of sandpaper as needed (start with coarse, finish with fine).
Clean the surface again to remove dust after sanding.
Priming:
Select the appropriate primer based on the surface and paint type.
Apply the primer evenly, following the manufacturer’s recommendations.
Allow the primer to dry completely.
3. Paint Selection
Choosing the Right Paint:
Select Sherwin-Williams paint suitable for the surface (e.g., interior, exterior, high-moisture areas).
Consider the desired finish (e.g., matte, satin, semi-gloss, gloss).
Color Selection:
Use Sherwin-Williams color samples and swatches to choose the right color.
Test a small area to ensure color accuracy and satisfaction.
4. Paint Application
Tools and Equipment:
Use high-quality brushes, rollers, and sprayers.
Ensure tools are clean and in good condition.
Mixing the Paint:
Stir the paint thoroughly to ensure consistency.
Strain the paint if necessary to remove impurities.
Application Techniques:
Brushing:
Use long, smooth strokes.
Maintain a wet edge to avoid lap marks.
Rolling:
Load the roller evenly and apply in a “W” or “M” pattern.
Roll back over the applied paint to smooth it out.
Spraying:
Follow the manufacturer's guidelines for the sprayer.
Apply in even, overlapping passes.
Coat Application:
Apply the first coat and allow it to dry completely.
Lightly sand the surface between coats if necessary.
Apply additional coats as needed for complete coverage.
5. Post-Application Procedures
Inspection:
Check for uniform coverage and smooth finish.
Touch up any missed areas or imperfections.
.Clean-Up:
Clean brushes, rollers, and other tools immediately after use.
Dispose of or store paint properly according to local regulations.
Remove drop cloths and protective coverings carefully.
Final Checks:
Ensure the area is clean and free of debris.
Replace furniture and fixtures once the paint is completely dry.
6. Maintenance and Touch-Up
Regular Maintenance:
Clean painted surfaces regularly to maintain appearance.
Use gentle cleaning solutions to avoid damaging the paint.
Touch-Up Procedures:
Keep leftover paint for future touch-ups.
Follow the same application techniques for touch-ups to ensure consistency.
Conclusion
Following this SOP will help achieve a high-quality, durable paint finish using Sherwin-Williams products and best practices from MT Copeland training. Adherence to these guidelines will ensure professional results and long-lasting satisfaction.
Last Updated: 4/25/2025
Residential Plumbing Installation
Purpose:
This SOP outlines the procedures for the installation of plumbing systems in residential properties using PVC, PEX, or Pro Press Copper materials for showers, bathtubs, and sinks in kitchens and bathrooms.
Scope
This procedure applies to all plumbing installations conducted by H&L and aims to ensure consistent quality, safety, and compliance with local codes and standards.
1. Materials and Tools
Materials:
PVC pipes and fittings (schedule 40 or schedule 80 as required)
PEX tubing and fittings
Pro Press Copper fittings and copper piping
Teflon tape or pipe joint compound
Water supply valves
Adhesive (for PVC)
Connectors and fasteners
Mounting brackets (as needed)
Tools:
Pipe cutter (for PVC and copper)
PEX crimping tool
Pro Press tool
Adjustable wrenches
Pipe wrenches
Level
Measuring tape
Safety goggles and gloves
Bucket (to catch water)
Drill (if needed)
2. Procedure
Step 1: Preparation
1.1 Review the plumbing layout plans and ensure all necessary permits are obtained.
1.2 Gather all required materials and tools before starting the installation.
1.3 Turn off the main water supply to avoid leaks during installation.
Any conversion from copper to PEX must be made with either a solder fitting or pro-press fitting.
Step2: Installation of Water Supply Lines
2.1 For PVC:
Measure and cut the PVC pipes to the required lengths.
Use primer and adhesive on the pipe ends and fittings, following the manufacturer's instructions.
Assemble the pipes and fittings, ensuring a secure fit.
2.2 For PEX:
Measure and cut the PEX tubing to the desired lengths.
Insert a crimp ring over the tubing and connect the fitting, then use the crimping tool to secure the connection.
Ensure proper support and spacing for the PEX tubing to prevent sagging.
2.3 For Pro Press Copper:
Cut the copper pipes to the required lengths using a pipe cutter.
Clean the ends of the pipes and fittings.
Position the fitting on the pipe, and use the Pro Press tool to create a secure, leak-proof connection.
Step3: Installation of Fixtures
3.1 Install the faucet and showerhead according to the manufacturer's instructions, ensuring all connections are tight and secure.
3.2 Position and secure the bathtub and shower base, ensuring proper leveling.
3.3 Connect the drain assembly to the bathtub and sink, ensuring all seals are tight.
Step4: Installation of Fixtures
4.1 Once all connections are made, turn the main water supply back on slowly to not overpressurize.
4.2 Inspect all joints and connections for leaks.
4.3 Test all fixtures (faucets, showers, tubs) to ensure proper operation and drainage.
Step 5: Final Steps
5.1 Clean up the work area, removing any debris and excess materials.
5.2 Ensure that all tools are accounted for and properly stored.
5.3 Document the installation process and any relevant details (e.g., materials used, installation challenges).
3. Safety Considerations
Always wear appropriate safety gear, including gloves and goggles.
Ensure proper ventilation if working in confined spaces.
Follow local plumbing codes and safety regulations at all times.
4. Quality Control
Perform regular inspections during installation to ensure compliance with standards.
Address any issues immediately to maintain the integrity of the plumbing system.
This SOP should be regularly reviewed and updated to reflect any changes in materials, techniques, or local codes. Ensure all personnel are trained on this SOP before performing plumbing installations.
Last Updated: 4/25/2025
Prepping and Installing Tile
Purpose:
To ensure a consistent, high-quality installation of tile using Laticrete products and practices.
Scope:
This SOP applies to all personnel involved in tile installation.
1. Preparation
Safety Precautions
Wear appropriate Personal Protective Equipment (PPE): safety goggles, gloves, dust mask, and knee pads.
Ensure the work area is well-ventilated.
Read and understand the Safety Data Sheets (SDS) for all Laticrete products used.
Tools and Materials
Tile
Laticrete products:
Mortar (e.g., LATICRETE TRILITE)
Grout (e.g., LATICRETE PERMACOLOR®)
Waterproofing membrane (e.g., HYDRO BAN®)
Surface preparation products (e.g., NXT® Primer, NXT® Level)
Notched trowel appropriate for tile size and material being used.
Tile spacers
Tile cutter or wet saw
Sponge and bucket
Level
Measuring tape
Mixing paddle and drill
Raimondi leveling system
Surface Preparation
Ensure the substrate is clean, dry, and free of grease, oil, dust, and other contaminants.
Check the substrate for any cracks or imperfections and repair them.
Apply a primer if necessary (e.g., NXT® Primer for concrete surfaces).
Level the substrate using a leveling compound (e.g., NXT® Level) if needed.
For wet areas, apply a waterproofing membrane (e.g., HYDRO BAN®) following the manufacturer’s instructions.
2. Tile Layout
Measure the area to determine the tile layout.
Mark the center point of the room or wall.
Use a chalk line to create reference lines.
Dry lay the tiles to check the layout and make necessary adjustments.
3. Mixing Mortar
Select the appropriate Laticrete mortar for the tile type and substrate.
Follow the manufacturer’s instructions for mixing.
Use clean, potable water.
Mix to a creamy consistency.
Let the mixture slake for 5-10 minutes and then remix.
Do not add more water or powder after the initial mixing.
3.5 Heated Floor
Set Laticrete Strata Heat mat
Test heating cable per manufacturer instructions
Set heated cable according to manufacturer specifications
Test heating cable again (if fail, replace wire)
Skreet over heated cable with rubber grout float and Laticrete Trilite
Let dry overnight
4. Tile Installation
Apply the mortar with the flat side of a notched trowel to key the surface.
Comb additional mortar using the notched side, holding the trowel at a consistent angle.
Press the tile firmly into place with a slight twisting motion.
Use tile spacers & leveling clips to maintain even spacing and flatness between tiles.
Periodically check the level and alignment.
Allow the mortar to cure as per the manufacturer’s instructions (usually 24 hours).
5. Grouting
Prep grout joints by using a razor blade (EXCEPT when tile is over heated floor - use grout removing tool) to remove any exposed mortar.
Select the appropriate Laticrete grout (e.g., PERMACOLOR®)
Use a rubber float to apply grout, spreading it diagonally across the tiles to fill joints completely.
Remove excess grout with the edge of the float.
After the grout starts to set (typically 15-30 minutes), clean the tile surface with a damp sponge.
Rinse the sponge frequently and change the water often.
Allow the grout to cure as per the manufacturer’s instructions (usually 24-48 hours).
6. Final Inspection and Cleanup
Inspect the installation for any defects or areas needing touch-up.
Clean the tile surface to remove any grout haze using clean water.
Dispose of waste materials following local regulations.
Store any unused materials properly in a central location.
7. Inform customer about Maintenance and Care
Advise the client on proper maintenance and cleaning methods.
Use pH-neutral cleaners for regular cleaning.
Avoid abrasive cleaners that can damage the tile or grout.
Record Keeping
Document the type and lot number of all Laticrete products and wire used in Houzz project file inside the Daily Log as well as heat wire results.
This SOP is a general guideline and should be adapted to specific project requirements and site conditions. Always refer to the latest product data sheets and installation instructions provided by Laticrete.
Last Updated: 4/25/2025
Prepping, Cutting, and Installing
Trim in Residential Applications
Purpose:
This SOP outlines the procedures for prepping, cutting, and installing trim in residential applications. This includes base moulding, window and door casing, crown moulding, and other millwork using miters, coping, Collins clamps, glue, brad nails, or pin nails.
1. Materials and Tools Required
Measuring tape
Pencil
Miter saw
Coping saw
Collins clamps
Wood glue
Brad nailer or pin nailer
Brad nails or pin nails
Safety goggles
Dust mask
Carpenter's square
Sandpaper
Putty or wood filler
Caulking gun and caulk (Dynaflex 230)
2. Safety Precautions
Wear safety goggles and a dust mask when cutting and sanding trim.
Ensure all tools are in good working condition.
Keep the work area clean and free of debris.
Follow the manufacturer's instructions for all tools and materials.
3. Procedure
Prepping the Trim
Measure and Mark: Measure the length of the walls, windows, and doors where the trim will be installed. Use a measuring tape and pencil to mark the trim pieces accurately.
Cutting List: Create a cutting list for all trim pieces needed, noting their lengths and angles.
Select and Inspect Material: Choose the trim material and inspect each piece for defects such as warping, cracks, or knots.
Cutting the Trim
Set Up the Miter Saw: Adjust the miter saw to the appropriate angle for your cuts. For standard corners, set the saw to 45 degrees.
Miter Cuts: Cut the trim pieces with a miter saw according to your measurements and angles. Ensure accurate and clean cuts for tight joints.
Base Moulding: Cut at 45-degree angles for inside and outside corners.
Window and Door Casing: Cut the top and bottom pieces at 45 degrees to match the sides.
Crown Moulding: Use the compound miter saw setting for the appropriate angle.
Coping Cuts: For inside corners of base moulding, use a coping saw to create a coped joint for a tighter fit.
Mark the Profile: Use a scrap piece to trace the profile of the cut onto the piece to be coped.
Cut Along the Profile: Use the coping saw to carefully cut along the traced profile.
Dry Fit: Dry fit all trim pieces before installation to ensure proper fitting and adjustments as needed.
Installing the Trim
Apply Glue: Apply wood glue to the back of the trim pieces where they will contact the wall and other trim pieces.
Position the Trim: Place the trim piece in its designated position on the wall or around the window/door.
Secure with Collins Clamps: Use Collins clamps to hold mitered corners tightly together until the glue sets.
Nailing the Trim:
Base Moulding: Use a brad nailer with 2-inch brad nails. Nail the trim to the wall studs, spacing nails approximately 12-16 inches apart.
Window and Door Casing: Use a brad nailer with 2-inch brad nails. Nail the trim to the jamb and wall.
Crown Moulding: Use a brad nailer with 2-inch brad nails. Nail the trim to the wall studs and ceiling joists.
Fill Nail Holes: Use bondo or wood filler to fill any nail holes or gaps in the trim.
Sand and Finish: Sand the trim smooth and apply paint or stain if desired.
Caulking (Optional): Use a caulking gun to apply caulk (DAP Dynaflex 230) to the seams and edges for a seamless finish.
Clean Up
Remove Clamps: Once the glue has set, remove the Collins clamps.
Clean Tools: Clean and store all tools properly.
Inspect Work: Inspect the installed trim for any imperfections and make necessary touch-ups.
4. Quality Control
Ensure all trim pieces are securely fastened and aligned correctly.
Check for tight joints and smooth surfaces.
Verify that all nail holes and gaps are filled and sanded.
5. Documentation
Document any issues encountered and how they were resolved.
By following this SOP, you can ensure a consistent and high-quality installation of trim in residential applications.
Last Updated: 4/25/2025
Window and Door Installation Utilizing Zip Tape
Purpose:
This SOP outlines the best practices for the installation of windows and doors using Zip Tape to ensure a durable, weather-tight seal and enhanced energy efficiency.
Scope:
This procedure applies to all personnel involved in the installation of windows and doors in residential applications.
1. Materials and Tools Required
Zip Tape
Zip System sheathing panels (if applicable)
Measuring tape
Utility knife or scissors
Roller or squeegee
Primer (if required)
Level
Plastic shims
Caulking gun and sealant
Window and door units
Fasteners (nails, screws)
Drill or hammer
Safety gear (gloves, safety glasses)
2. Procedure
Preparation
Inspect the Rough Opening:
Ensure the rough opening is square, level, and free of debris.
Verify the opening dimensions match the window/door specifications.
Prepare the Sheathing:
If using Zip System sheathing, ensure panels are properly installed and fastened.
Clean the surface where the Zip Tape will be applied, removing dust and debris.
Installing the Sill Flashing
Measure and Cut Zip Tape:
Cut a piece of Zip Tape long enough to cover the sill and extend at least 6 inches up each jamb.
Apply Zip Tape:
Center the tape over the sill and press it firmly into place.
Use a roller or squeegee to ensure full adhesion and eliminate air bubbles.
Create Corner Flashing:
Cut two small pieces of Zip Tape to cover the corners, ensuring they overlap the sill tape.
Roll or Squeegee:
Ensure the entire sill flashing is fully adhered, paying special attention to the corners.
Installing the Window or Door
Dry Fit the Unit:
Place the window or door in the opening to ensure a proper fit.
Apply Sealant:
Apply a continuous bead of sealant on the back of the nailing flange or brick mold.
Set the Unit:
Position the window or door in the opening, ensuring it is level and plumb.
Temporarily secure with fasteners.
Check for Operation:
Open and close the window or door to ensure smooth operation and proper alignment.
Final Fastening:
Secure the window or door with fasteners, following the manufacturer's instructions.
Flashing the Window or Door
Flashing the Jambs:
Cut two pieces of Zip Tape long enough to cover the entire height of each jamb.
Apply the tape, starting from the bottom and working upwards, overlapping the sill flashing.
Use a roller or squeegee to ensure full adhesion.
Flashing the Head:
Cut a piece of Zip Tape long enough to cover the head and extend at least 6 inches onto each jamb flashing.
Apply the tape, pressing it firmly into place and using a roller or squeegee to ensure full adhesion.
Sealing the Edges:
Ensure all edges and overlaps are securely sealed with Zip Tape.
Check for any gaps or voids and address them with additional tape or sealant as needed.
Final Inspection
Inspect the Installation:
Verify the window or door is properly installed, level, and plumb.
Ensure all flashing is fully adhered and there are no gaps.
Check for Water Tightness:
Conduct a water test to ensure there are no leaks around the window or door.
Clean Up:
Remove any excess sealant and debris from the work area.
Ensure the window or door operates smoothly and is free of obstructions.
3. Safety Considerations
Always wear appropriate personal protective equipment (PPE), such as gloves and safety glasses.
Follow all safety guidelines for the use of tools and materials.
Ensure ladders and scaffolding are properly secured and stable.
4. Quality Assurance
Adhere to the manufacturer's installation instructions and recommendations.
Regularly inspect the installation during and after the process to ensure compliance with best practices.
5. Review and Update
This SOP should be reviewed annually and updated as needed to incorporate new techniques, materials, or safety standards.
By following this SOP, installers can ensure a high-quality, weather-tight window and door installation using Zip Tape, contributing to the overall energy efficiency and durability of the building.
Last Updated: 4/25/2025